Electric Stacker – New Generation Integrated Welding Design

Electric Stacker – New Generation Integrated Welding Design

This new electric stacker delivers 1000-1500kg rated load capacity with full-body integrated welding technology. The high-strength protective shrouding shields all internal components from impact damage, ensuring operational safety and long-term structural integrity. Ideal for warehouse logistics and light-to-medium duty material handling.

Core Product Advantages

The monobloc integral welding process eliminates weak points found in bolted or riveted assemblies, providing superior torsional rigidity. The heavy-duty guard plate system absorbs lateral and frontal shocks, protecting hydraulic pumps, battery compartments, and control modules. This design directly reduces downtime and maintenance costs.

Technical Specifications

Below are the key performance and dimensional parameters for the 1000kg and 1500kg variants. All data are tested under standard industrial conditions.

Integrated Welding Body – Structural Strength

Unlike sectional assemblies, the one-piece formed frame eliminates stress concentration points. The high-strength steel guard plate wraps the lower chassis and drive unit, effectively deflecting collision forces from pallet edges or rack legs. Internal wiring harnesses and hydraulic hoses remain fully protected even in tight maneuvering spaces.

Internal Component Protection System

The protective shroud covers the controller, contactors, and battery terminals. This physical barrier prevents moisture, dust, and accidental tool drops from causing short circuits. The design also incorporates reinforced brackets that absorb vibration during travel, extending the service life of sensitive electronic parts.

Operational Reliability & Safety

With the guard plate in place, the stacker meets impact resistance requirements for continuous shift operations. The system includes an automatic low-speed mode when the tiller arm is in vertical position, reducing runaway risks. Emergency reverse switches are mounted at both handle ends for immediate response.

Load Capacity & Lifting Performance

The 1000kg model suits narrow-aisle order picking, while the 1500kg variant handles heavier palletized goods. Both versions offer smooth lifting via a maintenance-free DC motor and gear pump unit. Lowering speed is automatically regulated to prevent load shock, protecting both goods and floor surfaces.

Application Scenarios

This electric stacker performs efficiently in retail distribution centers, production line feeding stations, and cold storage facilities (with optional low-temperature hydraulics). The compact wheelbase allows 90-degree stacking in aisles as narrow as 2300mm, maximizing storage density.

Maintenance and Service Access

The bolt-on guard plate can be removed with standard tools for quick inspection of drive motors and hydraulic oil levels. All wear parts – including load rollers, steering casters, and brake pads – are easily accessible without dismantling the main frame. Daily checks take less than five minutes.

Choose the integrated-welding electric stacker for reliable daily performance, reduced component exposure, and consistent load handling from 1000kg to 1500kg. The combination of protective engineering and robust lifting capacity makes this new version a practical investment for streamlined warehouse operations.